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A definition of the enameled wire (self-adhesive enameled wire & nonself-adhesive enameled wire):
Production of enameled wire is in the high purity, high conductivity of theconductor is covered with a layer of insulating coating, namely: conductorand insulation paint = non self-adhesive enameled wire
Conductor insulation paint layer + + = self-adhesive enameled wire
Two. The classification and structure of wire rod:
1 according to the conductor material can be divided into different:
Copper (Copper), aluminum (AL), (C.C.A), copper clad aluminum wirestrands, as shown:
2 classification according to the thickness of insulating paint:
* if the CNS (Chinese national standard) or JIS (Japanese industrial standard) standard, the thickness of the insulation paint, can be divided into 0, 1, 2, 3 line, 0 line insulation paint thickness, 3 wire insulating paintthinner;
* if the IEC (International Electrotechnical Commission) standard, Grade1,Grade2, Grade3;
* if the NEMA (National Electrical Manufacturers Association) standard,Single.Heary.Triple.Type1.Type2. Type3
* due to different customers have different requirements, so the choice of different standard wire
Therefore, the decision must be carried out according to thecorresponding standard
3 according to the characteristics of insulating paint can be divided into:
* PEI (poly imide polyester enameled wire), with Polyester-imide resin as the main body of the oil to the vast
Edge coating paint for the conductor; the heat level of 180 degrees C(grade H).
* UEW (polyurethane enamelled wire), with Polyester-thane resin as the main body of the oil
Insulating coating paint on the conductor and its characteristics; the maximum for soldering and thermal rating of 130 degrees (B).
* PEW (polyester enameled wire), with Polyester resin as the main oil asinsulating coating paint for conductor; the heat level 155 C (F) * AIW(poly imide enamelled wire), with Polyamide-imide resin as the main oil asinsulating coating paint for conductor and its heat resistance grade; 200 c (H+).
* SBUEW/SF.BW (self adhesive, direct welding enamelled wire) -- the biggest characteristic is in the heat or solvent action according to the jigshape can be glued into different shapes and can be directly solder,thermal rating of 130 degrees (B).
* Lock (solvent from the melting of polyurethane enamelled wire), theheat is 180 DEG -200 DEG (grade H-H+).
* Lock Y1/Y3/Y5 (hot melt type polyurethane enamelled wire) -temperature resistance is not the same, the resistance level by 140 DEG -180 DEG (grade -H).
4 according to the insulating paint heat level can be divided into:
5 according to the adhesive can be divided into:
Self - adhesive alcohol line under the influence of alcohol wire
The hot line, after the heat under the action of self bonding wire
Double wire bonding in alcohol or self - heat under the action of the wire.
Three identification of wire rod:
1 - "D": direct welding, which does not paint stripping can be directlysolder
2 - "Or R" - "N": R color, Red (red); N Nature (color);
3 + "B": the layer of the melt temperature of 130 DEG c;
4 + "N": coated nylon
5 - "L" / "CL" or "LS": low temperature solder
6 - "SL": the ultra low temperature solder
7 - "F": Or "H" F Or H, said the enameled wire.
8 "HT": the high tension wire.9.- "LZ": the wire.
Such as:
* 2 UEW + B------ 2 130 C polyurethane enamelled wire. 2 2 line B as atemperature of 130 DEG C. UEW insulating paint for polyurethaneenameled wire.
* 3 UEW - SL------3 for ultra low temperature solder polyurethaneenameled wire.
3 3 line SL for ultra low temperature solder UEW insulating paint forpolyurethane enamelled wire
* 2 DS - U P (H) ------2 solvent hot / hot air from the melting ofpolyurethane enameled wire.
2 to 2 lines of H into the P for hot melt way as solvent and hot air
U insulating paint for polyurethane enamelled wire DS for self brand name thaw resistance wire.
* LOCKHTW------ solvent type high tension wire
HTW is a high tension line Lock as a way for the solvent type
Four (1), temperature and viscosity of the control wire
(2) temperature and viscosity of the control wire
Five. Professional term wire 1 conductor diameter (Conductor Diameteror lnner diameter C.D or I.D. "), namely: bare copper conductor diameter.
2 diameter (Overall Diameter):
Abbreviation: O.D, that is, with the film and layer size, that is completely a thread size.
3 needle (PIN Hole): the film visual cannot distinguish between the holes
4 adhesive (Bond Strength): refers to the film and film making enameled wire using a solvent by heating or between the adhesive and can reach a certain requirement of 5 conductor resistance (Resistance): a conductor resistance testing machine, and then converted into a numerical representation of 20 degrees.
6 tagged Phi 0.25 Phi 0.027 Phi 0.161;; I.D (conductor diameter) is 0.25 mm; 0.027mm; 0.161mm; namely, that value is a conductor diameter size of the enameled wire.
Six. The inspection items and methods of wire (by JIS 3003:1999)
1, appearance: packaging packaging with moisture, securityrequirements; the outer box is complete, the entire shaft with a visual inspection of the identification and outside the box are the same, the spool is intact, arrangement is neat, no scars, dirt, self adhesive, color,grain etc.;
2 dimensions: measurement instrument with minimum scale 1/1000mm(but the size is 1/100mm number, is the effective number of bits to two decimal places, namely when) micrometer measurement; circular line: take 15cm long wire, 360. Each of the 120. The outside diameter, theaverage diameter is completed, and then use a lighter or caustic soda toremove paint, use the same method of test.
When the single point *1) specification is bad